NJP Series Full Automatic Capsule Filling Machine
The NJP series is a highly efficient automatic capsule filler designed with an intermittent motion and hole-plate type filling mechanism. It integrates advanced pharmaceutical technology to achieve precise filling of powder, pellets, or granules into hard capsules, ensuring high stability and GMP compliance for small to medium-scale production.
- Intermittent Rotary Motion
- High Precision Dosage Filling
- Siemens PLC & HMI Touch Screen
- Fully Enclosed Turntable for Safety
- Automated Fault Diagnosis
Product Description
The NJP-400/800/1200/2000 series represents the latest generation of automatic capsule filling equipment. By adopting an intermittent rotary design, the machine automatically completes the entire process including capsule feeding, separating, filling, rejecting defective capsules, closing, and finished product discharging.
It features a fully enclosed working station to prevent dust contamination and ensure the longevity of internal components. The machine is constructed from high-quality stainless steel (SS316L for contact parts) and uses high-precision indexing mechanisms for silent and stable operation. It is an ideal choice for pharmaceutical factories, health supplement laboratories, and R&D centers.
Main Features
- Superior Accuracy: The multi-curved surface indexing box ensures low noise and high precision in every cycle.
- Safe Turntable: The patented enclosed turntable design prevents oil from entering the filling room and powder from entering the driving room.
- Smart Control: Equipped with a Siemens PLC system and touch screen for real-time monitoring of speed, output, and fault alerts.
- Material Efficiency: Precision dosage disks and optimized tamping pins ensure the filling weight tolerance is controlled within ±3%.
- Easy Cleaning: Modular design and quick-release components facilitate fast mold changeovers and thorough cleaning for GMP audits.
- Automated Rejection: System automatically detects and rejects capsules that failed to separate or were improperly filled.
Technical Parameters
| Model | NJP-400 | NJP-800 | NJP-1200 | NJP-2000 |
|---|---|---|---|---|
| Output (caps/min) | 400 | 800 | 1,200 | 2,000 |
| Number of Holes | 3 | 6 | 9 | 12 |
| Capsule Size | 00-5# | 00-5# | 00-5# | 00-5# |
| Filling Material | Powder / Pellet / Granule | |||
| Filling Accuracy | ≥ 99% (Powder/Pellet) | |||
| Total Power | 3.0 KW | 5.0 KW | 6.5 KW | 8.0 KW |
| Dimensions (L*W*H) | 900×800×1850 mm | 1150×1050×2000 mm | ||
| Weight | 750 kg | 900 kg | 1200 kg | 1500 kg |
Applications
The NJP Series is versatile for various filling requirements:
- Pharmaceuticals: Filling hard gelatin capsules with medicinal powders or granules.
- Nutraceuticals: Packaging herbal extracts and health supplements in capsule form.
- Pellet Filling: Specialized for sustained-release pellets and multi-particulate systems.
- R&D and Pilot: Perfect for small batch testing and pilot production in labs.
Customization Service
Hanyoo provides tailored solutions for the NJP series to ensure the machine integrates perfectly with your existing production environment.
Mold & Tooling
Standard and custom mold sizes (00#-5#) and specialized dosage disks for difficult-to-fill powders.
Auxiliary Equipment
Optional vacuum loaders, powder conveyors, and capsule polishers for a fully automated line.
Voltage & Compliance
Electrical components tailored to local standards (220V/380V/415V) and 21 CFR Part 11 compliance software.
Validation Docs
Comprehensive FAT, SAT, and IQ/OQ documentation provided to meet global regulatory requirements.
Related Products
Looking for Precise Capsule Filling?
Contact Hanyoo today for a technical consultation and a tailored quote for the NJP series.