Ultra-High Speed Full Automatic Capsule Filling Machine
The NJP-3500/5800/7500 series represents the pinnacle of high-capacity capsule filling technology. Designed for mass pharmaceutical production, these machines utilize a continuous rotary motion and an enclosed turntable system to achieve industry-leading speeds while maintaining surgical precision in dosage filling.
- Ultra-High Output (Up to 450,000 caps/hour)
- Fully Enclosed Turntable (Dust-free & Long Life)
- Modular Design for Quick Size Changeover
- Siemens PLC & Touch Screen Control
- High Accuracy Dosage Filling (±1% - ±3%)
Product Description
The NJP Series Ultra-High Speed Capsule Filling Machine is engineered for heavy-duty industrial use. Its core advantage lies in the fully enclosed turntable system, which prevents cross-contamination and significantly reduces noise and maintenance requirements. The machine automatically completes the entire process: capsule feeding, separating, filling (powder, pellet, or tablet), rejecting defective capsules, closing, and finished product discharging.
Equipped with an advanced Siemens control system, the NJP series ensures real-time monitoring of every production phase. The use of high-quality stainless steel (SS316L for contact parts) and a streamlined design makes it fully compliant with international GMP and FDA standards.
Main Features
- Advanced Internal Turntable: Patented enclosed design ensures the machine stays clean and lubricants are contained, extending mechanical life.
- Precision Filling: Multi-segment tamping mechanism ensures precise powder weight even at maximum speeds.
- Vacuum Cleaning: Integrated vacuum system automatically cleans the mold segments after each cycle to prevent buildup.
- Smart Reject System: Automatically identifies and removes un-separated or improperly filled capsules without stopping the machine.
- User-Friendly Interface: Industrial-grade HMI allows for easy parameter adjustments, data recording, and fault diagnosis.
- Flexible Filling Options: Capable of filling powders, pellets, or even mini-tablets into hard gelatin or HPMC capsules.
Technical Parameters
| Model | NJP-3500 | NJP-5800 | NJP-7500 |
|---|---|---|---|
| Output (caps/min) | 3,500 | 5,800 | 7,500 |
| Output (caps/hour) | 210,000 | 348,000 | 450,000 |
| No. of Segment Holes | 27 | 42 | 54 |
| Capsule Size | 00#, 0#, 1#, 2#, 3#, 4# | 00#, 0#, 1#, 2#, 3#, 4# | 00#, 0#, 1#, 2#, 3#, 4# |
| Filling Material | Powder / Pellet / Tablet | Powder / Pellet / Tablet | Powder / Pellet / Tablet |
| Filling Accuracy | ≥ 99.5% | ≥ 99.5% | ≥ 99.5% |
| Total Power | 8.5 KW | 10.0 KW | 12.5 KW |
| Dimensions (L*W*H) | 1350×1150×2100 mm | 1450×1250×2100 mm | 1600×1400×2150 mm |
| Weight | 1800 kg | 2200 kg | 2800 kg |
Applications
The NJP Series High Speed Capsule Filling Machine is specifically designed for:
- Pharmaceutical Manufacturers: Large-scale production of antibiotic, vitamin, and analgesic capsules.
- Nutraceutical Industry: High-speed filling of herbal powders and health supplements.
- R&D Centers: Large-scale clinical trial batches requiring high consistency.
- Custom Packaging: Contract manufacturers needing high-efficiency and rapid changeover.
Customization Service
Hanyoo offers bespoke solutions for the NJP series to ensure it integrates flawlessly into your specific production environment.
Filling Versatility
Specialized modules for filling multi-component combinations, such as powder+pellet or pellet+tablet.
Automatic Loading
Integration with vacuum capsule loaders and powder conveyors for a fully automated, hands-free operation.
Electrical Standards
Configurations available for 220V/380V/415V/480V and 50Hz/60Hz to suit any global power grid.
Full IQ/OQ Support
Comprehensive validation protocols and material certification provided to meet stringent regulatory audits.
Related Products
Maximize Your Capsule Production Capacity
Contact Hanyoo experts today for technical consultation and a customized NJP series proposal.