GZH-200 High Speed Automatic Cartoning Machine
The GZH-200 is a high-speed horizontal automatic cartoning machine designed for continuous high-capacity production lines. It integrates advanced mechanical, electrical, pneumatic, and optical technologies to automatically complete carton opening, product insertion, leaflet folding, batch printing, and sealing at speeds up to 200 cartons per minute. Ideal for pharmaceutical and large-scale food packaging.
- High Output: Up to 200 cartons/min
- PLC Automatic Control & Frequency Conversion
- Smart Photoelectric Monitoring & Detection
- Automatic Rejection of Missing Material
- GMP Compliant (SUS304/316L Contact Parts)
Product Description
The GZH-200 High Speed Automatic Cartoning Machine represents the next generation of automated end-of-line packaging. Specifically engineered for reliability and precision, it manages the entire cartoning process with minimal manual intervention. The machine uses a continuous motion system that ensures smooth operation even at its peak productivity.
Equipped with a sophisticated HMI touch screen, operators can easily adjust parameters and monitor real-time production data. The machine's intelligent detection system ensures "No product - No suction leaflet" and "No leaflet - No suction carton," effectively reducing material waste. It can be used as a standalone unit or linked with blister machines, tube fillers, or labeling lines to create a fully integrated production ecosystem.
Main Features
- Advanced Automation: Fully manages manual folding (1-4 folds), carton erecting, product insertion, batch coding, and carton sealing.
- High-Speed Efficiency: Optimized for high-output environments, reaching packaging speeds of up to 12,000 pieces per hour.
- Intelligent Safety: Automatically stops and displays error reasons on the HMI if an overload or abnormality occurs, facilitating rapid troubleshooting.
- Precision Rejection: Features an online detection and rejection station that identifies and removes cartons with missing items or leaflets.
- Robust Construction: Built with high-quality stainless steel and plexiglass guards, ensuring operator safety and full compliance with international GMP standards.
Technical Parameters
| Technical Project | GZH-200 Specification |
|---|---|
| Output Capacity (Cartons/min) | 30 - 200 |
| Max. Carton Size (L×W×H mm) | 170 × 87 × 55 (Customizable) |
| Min. Carton Size (L×W×H mm) | 65 × 28 × 15 |
| Carton Quality Requirement | 250 - 350 g/m² |
| Total Power (kW) | 4.5 |
| Compressed Air Pressure (MPa) | ≥ 0.6 |
| Air Consumption | ≥ 2 m³/h |
| Machine Weight (kg) | Approx. 3500 |
| Overall Dimensions (mm) | 4400 × 1500 × 1800 |
Applications
The GZH-200 series is versatile and widely utilized across various sectors for high-speed cartoning:
- Pharmaceuticals: Blister packs (pills/capsules), ointment tubes, vials, and ampoules.
- Food & Beverage: Chocolate bars, biscuits, tea sachets, and bakery items.
- Cosmetics: Lipstick, facial creams, tubes, and perfume bottles.
- Hardware & Daily Chemicals: Soap, toothpaste, small hardware components, and spare parts.
Customization Service
At Hanyoo, we understand that every production line is unique. We provide comprehensive customization services to ensure the cartoning machine perfectly fits your facility and production requirements.
Mold & Tooling
Customized punch and die designs for round, irregular, or logo-engraved tablets to meet your branding needs.
Layout & Integration
We design the machine layout to fit your factory space and integrate seamlessly with your existing production line.
Voltage & Power
Electrical components tailored to your local voltage standards (220V/380V/415V, 50Hz/60Hz) for global compatibility.
GMP Documentation
Full set of validation documents (DQ, IQ, OQ, PQ) and material certificates provided for GMP compliance.
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