DZH-100/120 Automatic Cartoning Machine
The DZH-100/120 series is a high-tech horizontal automatic cartoning machine that integrates mechanical, electrical, pneumatic, and optical technologies. Designed for high efficiency, it automatically opens cartons, inserts products (such as blister sheets, bottles, or ointments) along with leaflets, prints batch numbers, and seals the carton. It is an ideal solution for pharmaceutical and food production lines.
- PLC Control & HMI Operation System
- High Speed: Up to 120 cartons/min
- Automatic Rejection of Faulty Cartons
- Famous Brand Electrical Components
- GMP Compliant (SUS304 Construction)
Product Description
The DZH-100/120 series represents the pinnacle of automated end-of-line packaging. It is a multifunctional device capable of handling a wide variety of packaging needs. The machine can be used as a standalone unit or seamlessly linked with blister packaging machines, labeling machines, or overwrapping machines to form a complete, automated production line.
The core of its operation is a sophisticated control system that uses photoelectric sensors to monitor every station. It ensures that cartons are only opened when products and leaflets are present, significantly reducing material waste. If any error occurs, the machine stops automatically and displays the fault on the touch screen for quick troubleshooting.
Main Features
- Advanced Automation: Fully automatic process includes manual folding, carton erecting, item insertion, batch coding, and carton sealing.
- Smart Sensors: Features "No product - No suction leaflet" and "No leaflet - No suction carton" protection systems.
- Reliability: Utilizes international brands for PLC, touch screen, and frequency inverters to ensure stable long-term performance.
- User-Friendly: HMI system allows for easy adjustment of specifications for different carton sizes without complex tool changes.
- Hygienic Design: All material contact parts and the machine body are made of high-quality stainless steel, meeting GMP standards for easy cleaning.
Technical Parameters
| Technical Project | DZH-100 Specification | DZH-120 Specification |
|---|---|---|
| Output Capacity (Cartons/min) | 30 - 100 | 30 - 120 |
| Carton Size Range (L×W×H mm) | (70-180) × (30-85) × (15-50) | |
| Carton Quality | 250 - 350 g/m² | |
| Leaflet Size (Unfolded L×W mm) | (80-300) × (70-210) | |
| Leaflet Folding Range | 1 - 4 Folds | |
| Working Pressure | ≥ 0.6 MPa | |
| Air Consumption | 120 - 160 L/min | |
| Main Motor Power | 1.5 kW | |
| Machine Weight | Approx. 1500 kg | |
Applications
The DZH-100/120 is widely applicable for packaging various products into cartons:
- Pharmaceuticals: Alu-PVC blister cards (pills/capsules), medicine bottles, eye drop bottles, and ointment tubes.
- Food Industry: Candy, chocolate bars, biscuits, and coffee sachets.
- Cosmetics & Daily Chemicals: Creams, toothpastes, lipsticks, and small cosmetic sets.
- Hardware & Electronics: Small hardware components, spark plugs, and electronic parts.
Customization Service
At Hanyoo, we understand that every production line is unique. We provide comprehensive customization services to ensure the carton packing machine perfectly fits your facility and production requirements.
Mold & Tooling
Customized punch and die designs for round, irregular, or logo-engraved tablets to meet your branding needs.
Layout & Integration
We design the machine layout to fit your factory space and integrate seamlessly with your existing production line.
Voltage & Power
Electrical components tailored to your local voltage standards (220V/380V/415V, 50Hz/60Hz) for global compatibility.
GMP Documentation
Full set of validation documents (DQ, IQ, OQ, PQ) and material certificates provided for GMP compliance.
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