DSL-L Automatic Counting Packing Line
The DSL-L Series is a fully integrated automatic counting and packaging line designed for high-precision bottling of solid preparations. Utilizing advanced photoelectric counting technology, this line ensures 99.8% accuracy for tablets, capsules, and pills, making it an essential solution for large-scale pharmaceutical and food production.
- Accurate Counting (Accuracy ≥ 99.8%)
- High Productivity (50-90 bottles/min)
- Full Automation (Counting to Labeling)
- GMP & FDA Compliant Design
- Multi-Language Touch Screen Control
Product Description
The DSL-L Automatic Counting Packing Line integrates bottle unscrambling, counting, desiccant insertion, capping, sealing, and labeling into one synchronized line. It represents the latest technological advancement in pharmaceutical packaging, providing a complete "turn-key" solution for bottle filling.
Features advanced photoelectric technology to handle various shapes including round, oval, and irregular tablets or capsules. The whole line is constructed with a fully enclosed structure using 304 outer and 316 stainless steel contact parts to meet global safety and hygiene standards.
Main Features
- High Intelligence: PLC control with a multi-language interface (Chinese, English, Spanish, Russian, etc.) for global operation.
- Flexible Configuration: Each machine in the line can be adjusted quickly and operated independently or synchronized with the whole line.
- Gentle Handling: Advanced vibration feeding system ensures products are conveyed smoothly without damage.
- Smart Rejection: Automatic detection and rejection system for broken pieces, fragments, or over-filled containers.
- Small Footprint: Efficient layout requiring less than 30 square meters of floor space for the entire line.
- Easy Maintenance: Modular design facilitates rapid cleaning and maintenance with low operating costs.
Technical Parameters
| Parameter | Value (DSL-L Line) |
|---|---|
| Output Capacity | 50 - 90 bottles/min |
| Applicable Products | Tablets, Hard/Soft Capsules, Pills, Candy, Shaped Tablets |
| Counting Accuracy | ≥ 99.8% |
| Power Supply | 380V 50HZ / 220V 60HZ / 415V 50HZ |
| Total Power | Approx. 4.5 KW |
| Air Pressure | 0.6 Mpa |
| Machine Material | Stainless Steel 304/316 (GMP compliant) |
| Automation Grade | Fully Automatic |
Applications
The DSL-L Automatic Counting Packing Line is versatile for various industries:
- Pharmaceuticals: Precise bottling of tablets, hard capsules, and soft capsules.
- Food Industry: Counting and packing of candy, gummy bears, chocolate beans, and nuts.
- Health Supplements: Packaging of vitamins, pills, and herbal supplements.
- Other: Small hardware components, buttons, and electronic items.
Customization Service
At Hanyoo, we provide comprehensive customization for our counting lines to ensure they fit your specific factory layout and production goals.
Line Configuration
We can add or remove modules like desiccant insertion or induction sealing to match your specific packaging requirements.
Layout Design
Free design of mechanical layout drawings to ensure the line fits perfectly within your facility's footprint.
Voltage & Power
Tailored electrical components for your local voltage (220V/380V/415V) to ensure global compatibility.
GMP Documentation
Provision of full validation documents (DQ, IQ, OQ) and material certificates for regulatory compliance.
Related Products
Ready to boost your counting accuracy?
Contact Hanyoo today for a customized counting line proposal and price list.